Constant Force Products Test Info

TESTS:
1. DILLON 550B PRESS "SPRING"
2. 45 ACP CASING SHRINKAGE WITH REPEATED FIRINGS

Test 1 - Press "Spring" Measurements

The following data concerns some measurements to determine how much a Dillon 550B press will expand vertically(spring) during various methods of use. Measurements are for 10 round batches.

45 ACP OVER ALL LENGTH DATA, MIXED WCC8X BRASS, OREGON TRAIL 200 SWC BULLETS

EACH ROUND LOADED BY ITSELF, NO OTHER BRASS IN SHELL HOLDER
( 1.2341 - 1.2332 = .0009 ), AVG= 1.2339, DDEL= .0002, # ITEMS= 10

SIZE, POWDER CHARGE, AND SEAT, NO CRIMP DIE IN FOURTH POSITION
( 1.2382 - 1.2360 = .0022 ), AVG= 1.2369, DDEL= .0005, # ITEMS= 10

SIZE, POWDER CHARGE, SEAT AND CRIMP ON EACH HANDLE STROKE
( 1.2400 - 1.2379 = .0021 ), AVG= 1.2387, DDEL= .0006, # ITEMS= 10

The above indicates that doing each round by itself with no other operations will result in the least amount of press "spring" as shown by the shortest average round over all length. DDEL is the average amount that each round deviated from the over all length average and is also the smallest with this method. The amount of bullet jump from the casing to the leade of the barrel is thus the most consistent using this method. The second group of data comes from using all the dies except the crimp die so the sizing, powder charging, and bullet seating were done at the same time which caused the press to "spring" .0030 more then the single operation method. The variation in round over all length also was 2.5 times more when three operations were being done at the same time. The third group of data represents the use of all four positions of the 550B's turret at the same time thus putting the greatest strain on the press. It shows an increase in over all length of .0048 inch over the single operation data, and it also had three times the amount of variation as the single operation method.

Conclusions -
A. Depth seating is more consistent using single stage presses or single operations on progressive presses. While this doesn't utilize the speed capabilities of the 550B it does make the most consistent ammo, and should equal that of most single stage presses.
B. Mixed brass tends to "spring" a press more on some rounds than others resulting in less consistent over all length on a progressive press.
C. Adjusting seating depth for a batch of ammo should take this phenomena into account when using a progressive press, especially when seating bullets near maximum over all length. Using the brass from above it would be necessary to set the seating about .0047 short of the desired length so when all operations are being done the press will spring a little and produce the correct over all length. Each caliber and head stamp of brass will probably require a slightly different offset value which is best determined by some simple tests.

TEST 2, Shrinkage of 45 ACP casings with heavy and light loads

 THE FOLLOWING 10 CASINGS WERE RANGE BRASS SIZED FIRST WITH RCBS DIES AND THEN 
 REPEATEDLY FIRED AND RELOADED WITH DILLON DIES USING A HARDBALL SIMULATOR 
 LOAD(MINIMAL).  N DESIGNATES A NICKEL PLATED CASE AND DL IS THE DELTA LENGTH 
 FROM ONE FIRING TO THE NEXT.  ALL FLASH HOLES WERE REAMED TO .0825.

 CORBON 82.3 GR WITH 4.55/BE/230 RNL LOAD                                
 CORBON  .8875  .8856  .8852  .8846  .8837  .8830  .8816  .8802  .8798  .8791
 CORBON DL= -.0019 -.0004 -.0006 -.0009 -.0007 -.0014 -.0014 -.0004 -.0007
 CORBON      TOT SHRINK =  -.0084 AVG SHRINK =  -.0009 AVG LAST  7 =  -.00087
 FC96   81.3 GR WITH 4.55/BE/230 RNL LOAD                                
 FC96    .8812  .8792  .8786  .8773  .8750  .8733  .8725  .8717  .8706  .8702
 FC96   DL= -.0020 -.0006 -.0013 -.0023 -.0017 -.0008 -.0008 -.0011 -.0004
 FC96        TOT SHRINK =  -.0110 AVG SHRINK =  -.0012 AVG LAST  7 =  -.00120
 FED    82.2 GR WITH 4.55/BE/230 RNL LOAD                                
 FED     .8835  .8801  .8787  .8781  .8773  .8764  .8740  .8728  .8718  .8698
 FED    DL= -.0034 -.0014 -.0006 -.0008 -.0009 -.0024 -.0012 -.0010 -.0020
 FED         TOT SHRINK =  -.0137 AVG SHRINK =  -.0015 AVG LAST  7 =  -.00127
 FED N  82.9 GR WITH 4.55/BE/230 RNL LOAD                                
 FED N   .8832  .8804  .8802  .8796  .8772  .8763  .8759  .8732  .8728  .8723
 FED N  DL= -.0028 -.0002 -.0006 -.0024 -.0009 -.0004 -.0027 -.0004 -.0005
 FED N       TOT SHRINK =  -.0109 AVG SHRINK =  -.0012 AVG LAST  7 =  -.00113
 PMC    90.3 GR WITH 4.55/BE/230 RNL LOAD                                
 PMC     .8883  .8876  .8875  .8861  .8858  .8853  .8843  .8840  .8830  .8819
 PMC    DL= -.0007 -.0001 -.0014 -.0003 -.0005 -.0010 -.0003 -.0010 -.0011
 PMC         TOT SHRINK =  -.0064 AVG SHRINK =  -.0007 AVG LAST  7 =  -.00080
 RP N   83.8 GR WITH 4.55/BE/230 RNL LOAD                                
 RP N    .8854  .8853  .8813  .8810  .8790  .8784  .8768  .8760  .8741  .8732
 RP N   DL= -.0001 -.0040 -.0003 -.0020 -.0006 -.0016 -.0008 -.0019 -.0009
 RP N        TOT SHRINK =  -.0122 AVG SHRINK =  -.0014 AVG LAST  7 =  -.00116
 RP N+P 84.2 GR WITH 4.55/BE/230 RNL LOAD                                
 RP N+P  .8844  .8826  .8797  .8795  .8803  .8772  .8759  .8761  .8750  .8723
 RP N+P DL= -.0018 -.0029 -.0002  .0008 -.0031 -.0013  .0002 -.0011 -.0027
 RP N+P      TOT SHRINK =  -.0121 AVG SHRINK =  -.0013 AVG LAST  7 =  -.00106
 *--* N 84.2 GR WITH 4.55/BE/230 RNL LOAD                                
 *--* N  .8940  .8919  .8902  .8897  .8891  .8878  .8869  .8869  .8856  .8854
 *--* N DL= -.0021 -.0017 -.0005 -.0006 -.0013 -.0009  .0000 -.0013 -.0002
 *--* N      TOT SHRINK =  -.0086 AVG SHRINK =  -.0010 AVG LAST  7 =  -.00069
 WCC97  87.7 GR WITH 4.55/BE/230 RNL LOAD                                
 WCC97   .8863  .8857  .8839  .8827  .8826  .8801  .8794  .8784  .8777  .8754
 WCC97  DL= -.0006 -.0018 -.0012 -.0001 -.0025 -.0007 -.0010 -.0007 -.0023
 WCC97       TOT SHRINK =  -.0109 AVG SHRINK =  -.0012 AVG LAST  7 =  -.00121
 WW     89.6 GR WITH 4.55/BE/230 RNL LOAD                                
 WW      .8853  .8850  .8833  .8821  .8811  .8800  .8791  .8770  .8750  .8753
 WW     DL= -.0003 -.0017 -.0012 -.0010 -.0011 -.0009 -.0021 -.0020  .0003
 WW          TOT SHRINK =  -.0100 AVG SHRINK =  -.0011 AVG LAST  7 =  -.00114

 SAME AS ABOVE BUT WITH A LIGHT TARGET LOAD, JUST POWERFUL ENOUGH TO FUNCTION
 AN M1911 WAD GUN WITH A STANDARD 16# SPRING, IRON SIGHTS. 

 CORBON 80.4 GR WITH 3.7/BE/200 OT SWC LOAD                              
 CORBON  .8923  .8924  .8917  .8917  .8914  .8911  .8919  .8911  .8904  .8910
 CORBON DL=  .0001 -.0007  .0000 -.0003 -.0003  .0008 -.0008 -.0007  .0006
 CORBON      TOT SHRINK =  -.0013 AVG SHRINK =  -.0001 AVG LAST  7 =  -.00010
 FC97   81.4 GR WITH 3.7/BE/200 OT SWC LOAD                              
 FC97    .8853  .8834  .8832  .8836  .8826  .8824  .8826  .8816  .8814  .8820
 FC97   DL= -.0019 -.0002  .0004 -.0010 -.0002  .0002 -.0010 -.0002  .0006
 FC97        TOT SHRINK =  -.0033 AVG SHRINK =  -.0004 AVG LAST  7 =  -.00017
 FED    82.0 GR WITH 3.7/BE/200 OT SWC LOAD                              
 FED     .8880  .8857  .8858  .8855  .8853  .8846  .8839  .8841  .8841  .8839
 FED    DL= -.0023  .0001 -.0003 -.0002 -.0007 -.0007  .0002  .0000 -.0002
 FED         TOT SHRINK =  -.0041 AVG SHRINK =  -.0005 AVG LAST  7 =  -.00027
 FED N  83.3 GR WITH 3.7/BE/200 OT SWC LOAD                              
 FED N   .8896  .8887  .8881  .8879  .8881  .8881  .8870  .8870  .8871  .8861
 FED N  DL= -.0009 -.0006 -.0002  .0002  .0000 -.0011  .0000  .0001 -.0010
 FED N       TOT SHRINK =  -.0035 AVG SHRINK =  -.0004 AVG LAST  7 =  -.00029
 PMC    90.1 GR WITH 3.7/BE/200 OT SWC LOAD                              
 PMC     .8918  .8917  .8915  .8906  .8908  .8907  .8901  .8898  .8897  .8902
 PMC    DL= -.0001 -.0002 -.0009  .0002 -.0001 -.0006 -.0003 -.0001  .0005
 PMC         TOT SHRINK =  -.0016 AVG SHRINK =  -.0002 AVG LAST  7 =  -.00019
 RP N   85.7 GR WITH 3.7/BE/200 OT SWC LOAD                              
 RP N    .8845  .8846  .8838  .8847  .8843  .8836  .8833  .8822  .8815  .8819
 RP N   DL=  .0001 -.0008  .0009 -.0004 -.0007 -.0003 -.0011 -.0007  .0004
 RP N        TOT SHRINK =  -.0026 AVG SHRINK =  -.0003 AVG LAST  7 =  -.00027
 RP N+P 85.1 GR WITH 3.7/BE/200 OT SWC LOAD                              
 RP N+P  .8848  .8851  .8847  .8848  .8841  .8834  .8828  .8822  .8816  .8814
 RP N+P DL=  .0003 -.0004  .0001 -.0007 -.0007 -.0006 -.0006 -.0006 -.0002
 RP N+P      TOT SHRINK =  -.0034 AVG SHRINK =  -.0004 AVG LAST  7 =  -.00047
 *--* N 81.5 GR WITH 3.7/BE/200 OT SWC LOAD                              
 *--* N  .8923  .8904  .8907  .8894  .8891  .8896  .8888  .8892  .8884  .8885
 *--* N DL= -.0019  .0003 -.0013 -.0003  .0005 -.0008  .0004 -.0008  .0001
 *--* N      TOT SHRINK =  -.0038 AVG SHRINK =  -.0004 AVG LAST  7 =  -.00031
 WCC97  87.0 GR WITH 3.7/BE/200 OT SWC LOAD                              
 WCC97   .8880  .8866  .8868  .8861  .8861  .8866  .8859  .8853  .8849  .8848
 WCC97  DL= -.0014  .0002 -.0007  .0000  .0005 -.0007 -.0006 -.0004 -.0001
 WCC97       TOT SHRINK =  -.0032 AVG SHRINK =  -.0004 AVG LAST  7 =  -.00029
 WW     88.1 GR WITH 3.7/BE/200 OT SWC LOAD                              
 WW      .8878  .8887  .8869  .8876  .8869  .8868  .8850  .8838  .8851  .8851
 WW     DL=  .0009 -.0018  .0007 -.0007 -.0001 -.0018 -.0012  .0013  .0000
 WW          TOT SHRINK =  -.0027 AVG SHRINK =  -.0003 AVG LAST  7 =  -.00026
 WW N   86.6 GR WITH 3.7/BE/200 OT SWC LOAD                              
 WW N    .8906  .8882  .8893  .8883  .8878  .8871  .8879  .8874  .8871  .8871
 WW N   DL= -.0024  .0011 -.0010 -.0005 -.0007  .0008 -.0005 -.0003  .0000
 WW N        TOT SHRINK =  -.0035 AVG SHRINK =  -.0004 AVG LAST  7 =  -.00031

 SAME AS ABOVE WITH 8 WCC97 CASINGS FROM THE SAME BOX, SIZED THE FIRST TIME 
 WITH RCBS & DILLON DIES, WITH AND WITHOUT LUBE, FIRED WITH LIGHT TARGET 
 LOADS, THEN REPEATEDLY RELOADED WITH DILLON DIES AND NO LUBE AND THEN FIRED.

 WC97-1 RCBS, NO LUBE 1ST TIME, 3.7/BE/200 OT SWC LOAD                   
 WC97-1  .8909  .8909  .8879  .8887  .8886  .8877  .8875  .8868  .8870  .8870
 WC97-1 DL=  .0000 -.0030  .0008 -.0001 -.0009 -.0002 -.0007  .0002  .0000
 WC97-1      TOT SHRINK =  -.0039 AVG SHRINK =  -.0004 AVG LAST  7 =  -.00013
 WC97-2 RCBS, NO LUBE 1ST TIME, 3.7/BE/200 OT SWC LOAD                   
 WC97-2  .8902  .8894  .8889  .8888  .8879  .8867  .8868  .8866  .8862  .8870
 WC97-2 DL= -.0008 -.0005 -.0001 -.0009 -.0012  .0001 -.0002 -.0004  .0008
 WC97-2      TOT SHRINK =  -.0032 AVG SHRINK =  -.0004 AVG LAST  7 =  -.00027
 WC97-3 RCBS, LUBED 1ST TIME, 3.7/BE/200 OT SWC LOAD                     
 WC97-3  .8871  .8885  .8881  .8860  .8856  .8862  .8854  .8851  .8844  .8850
 WC97-3 DL=  .0014 -.0004 -.0021 -.0004  .0006 -.0008 -.0003 -.0007  .0006
 WC97-3      TOT SHRINK =  -.0021 AVG SHRINK =  -.0002 AVG LAST  7 =  -.00044
 WC97-4 RCBS, LUBED 1ST TIME, 3.7/BE/200 OT SWC LOAD                     
 WC97-4  .8886  .8883  .8877  .8862  .8882  .8863  .8861  .8851  .8841  .8845
 WC97-4 DL= -.0003 -.0006 -.0015  .0020 -.0019 -.0002 -.0010 -.0010  .0004
 WC97-4      TOT SHRINK =  -.0041 AVG SHRINK =  -.0005 AVG LAST  7 =  -.00046
 WC97-5 DILLON, NO LUBE 1ST TIME, 3.7/BE/200 OT SWC LOAD                 
 WC97-5  .8877  .8856  .8851  .8855  .8851  .8852  .8849  .8843  .8830  .8833
 WC97-5 DL= -.0021 -.0005  .0004 -.0004  .0001 -.0003 -.0006 -.0013  .0003
 WC97-5      TOT SHRINK =  -.0044 AVG SHRINK =  -.0005 AVG LAST  7 =  -.00026
 WC97-6 DILLON, NO LUBE 1ST TIME, 3.7/BE/200 OT SWC LOAD                 
 WC97-6  .8907  .8889  .8908  .8880  .8898  .8872  .8876  .8861  .8856  .8856
 WC97-6 DL= -.0018  .0019 -.0028  .0018 -.0026  .0004 -.0015 -.0005  .0000
 WC97-6      TOT SHRINK =  -.0051 AVG SHRINK =  -.0006 AVG LAST  7 =  -.00074
 WC97-7 DILLON, LUBED 1ST TIME, 3.7/BE/200 OT SWC LOAD                   
 WC97-7  .8883  .8874  .8851  .8855  .8840  .8830  .8830  .8833  .8826  .8832
 WC97-7 DL= -.0009 -.0023  .0004 -.0015 -.0010  .0000  .0003 -.0007  .0006
 WC97-7      TOT SHRINK =  -.0051 AVG SHRINK =  -.0006 AVG LAST  7 =  -.00027
 WC97-8 DILLON, LUBED 1ST TIME, 3.7/BE/200 OT SWC LOAD                   
 WC97-8  .8878  .8865  .8865  .8869  .8863  .8856  .8858  .8858  .8857  .8845
 WC97-8 DL= -.0013  .0000  .0004 -.0006 -.0007  .0002  .0000 -.0001 -.0012
 WC97-8      TOT SHRINK =  -.0033 AVG SHRINK =  -.0004 AVG LAST  7 =  -.00029
Notes and conclusions:
A. Measurements were done with a dial caliper and magnifying glass so I can't vouch for the last .0001 or .0002.
B. Most of the casings tended to go "bananas"(turn slightly banana shape) which was probably due the case wall being thicker on one side than the other. This may have caused a few of the casings to appear to expand a little. That could also be due to not getting the exact longest side of the casing when measuring.
C. After firing, some of the casings may have had a case head that wasn't quite perpendicular to the axis of the casing.
D. Because of the method of measuring used, the fourth decimal place is probably not exact. For the same reasons, the fifth decimal place is an example of mathematical heresy but is given since it is an average and may convey some information.
E. Rarely are two casings identical, and even if they are, fire them once or twice and they will probably not be the same length.
F. The heavy load seemed to shrink casings about .0011 per firing while the lighter load shrunk them about 1/3rd to 1/4th as much, about .0003.
G. Shrinkage for any one brand of casing is probably related to the hardness and thickness of the brass. Dimensions are easy to get but the hardness is nearly impossible to determine by an ordinary shooter and probably varies somewhat from case to case.
H. The location of the "bulge" in the casings after firing was closer to the head when using the heavier loads as you might expect. One of the Federal casings using the heavy load had the head of the case expand radially so much that it barely entered an RCBS shellholder. Such large diameter case rims put more stress onto the extractor and may lead to their premature failure. If you can barely read the headstamp on the casing, check the rim diameter.
I. Uniform headspace(or lack thereof) is one of a bunch of reasons why rifles tend to be considerably more accurate than comparable pistols. We can trim the cases every time we fire them to get consistency but at that rate we will very quickly have casings that are really too short.
J. Do you have any other conclusions or ideas to add here? If so email Constant Force Products. Thanks.

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